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How does the split gas burner achieve different firepower requirements with a wide firepower adjustment range?

Publish Time: 2024-11-26
The reason why the split gas burner can achieve a wide firepower adjustment range and precise firepower control is mainly due to its advanced design, efficient control system and precise fuel supply system.

1. Advanced burner design

Multi-nozzle design: Split gas burners are usually equipped with multiple nozzles, each of which can independently control the gas flow. Fine firepower adjustment can be achieved by adjusting the opening and closing of different nozzles.

Adjustable combustion chamber: The design of the combustion chamber allows the size of its internal space to be adjusted according to the firepower requirements, thereby affecting the combustion efficiency and flame intensity.

2. High-temperature alloy materials

Durable and high-temperature resistant materials: The key components of the burner (such as nozzles, combustion chambers, etc.) are made of high-temperature alloy materials, which can maintain stable performance in high-temperature environments and ensure the stability and reliability of the combustion process.

3. Efficient fuel supply system

Precision gas valve: The use of high-precision gas valves can achieve precise control of gas flow. The valve opening can be fine-tuned to achieve fine adjustment of firepower.

Variable frequency combustion fan: The combustion fan is controlled by the frequency converter to adjust the air volume and air pressure to ensure the appropriate mixing ratio of gas and air and achieve the best combustion effect.

4. Intelligent control system

Proportional controller: The proportional controller can adjust the speed of the gas valve and fan in real time according to the set value to achieve precise control of the firepower. The proportional controller is usually used in conjunction with temperature sensors, pressure sensors, etc. to ensure the accuracy of firepower regulation.

PID control algorithm: The proportional-integral-differential (PID) control algorithm can achieve closed-loop control of the combustion process, quickly respond to changes in firepower requirements, and maintain a stable combustion state.

5. Multi-point sensor monitoring

Flame monitoring: The flame state is monitored in real time through the flame sensor to ensure the safety and stability of the combustion process. If the flame state is abnormal, the control system can adjust the gas and air volume in time to avoid dangerous situations such as flameout or deflagration.

Temperature and pressure monitoring: During the combustion process, the temperature and pressure of the combustion chamber are monitored in real time to ensure that the combustion process is carried out within a safe range and the firepower is adjusted according to demand.

6. Fault diagnosis and protection system

Automatic fault diagnosis: The intelligent control system is equipped with an automatic fault diagnosis function, which can detect the working status of the burner in real time, find and eliminate faults in time, and ensure the continuity and reliability of the combustion process.

Multiple safety protections: including flame misfire protection, overheating protection, low or high pressure protection, etc., to ensure that the burner can operate safely under various working conditions.

7. User interface

Humanized operation interface: Equipped with an intuitive operation interface, users can easily set the required firepower, and the control system will automatically adjust the gas and air volume to achieve precise firepower control.

Remote monitoring and control: Through network connection, users can remotely monitor and control the working status of the burner, realize remote adjustment of firepower, and improve the convenience and flexibility of operation.

Through the above-mentioned various technologies and methods, the split gas burner can achieve a wide range of firepower adjustment and precise firepower control, meet the firepower requirements under different working conditions, and ensure the efficiency, safety and stability of the combustion process.
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